Venture Led Tv PCB
Venture is a leading Led Tv PCB manufacturer and supplier in China for more than 10 years.
Enriched by our rich experience in this field, we are involved in offering an enormous quality range of Led Tv PCB.
A wide range of Venture Led Tv PCB is offered to satisfy your needs for your applications.
Your Leading Led TV PCB Supplier in China
Are you looking for the highest quality Led Tv PCB for your projects? Venture has a rich experience in manufacturing Led Tv PCB to satisfy your needs.
Venture is a leading Led Tv PCB supplier and manufacturer for more than 10 years that you can rely on.
Venture Led Tv PCB is suitable for high-quality video LCD tv.
As a professional manufacturer, we can produce Led Tv PCB which has internet access by wifi module.
As a professional Led Tv PCB manufacturer in China, Venture supply Led Tv PCB with different bare board sizes based on a competitive price.
We can also provide you Led Tv PCB for a 32-50 inch screen.
Venture is an expert producer when it comes to Led Tv PCB.
In fact, we can provide you Venture Led Tv PCB from prototype and low volume PCB assembly from 1 board up to 1000 and customized.
If you need customized Led Tv PCB, we can fabricate them for you in our manufacturing process.
If you desire a long-lasting business, then consider Venture Electronics as your immediate go-to Led Tv PCB supplier, manufacturer, and distributor.
Send us your inquiry now!
LED TV PCB: The Ultimate FAQ Guide
For OEM businesses, selecting LED TV PCB can be a challenging process.
It even become challenging without the right information.
A reason this guide will answer all questions you have been asking about LED TV PCB.
Let’s dive right in.
- What Is An LED TV PCB?
- What Are The Advantages Of Using An LED TV PCB?
- Can You Use SMDs On Your LED TV PCB?
- What Are Some Of The Problems You Encounter On An LED TV PCB?
- What Are Some Of The ICs On An LED TV PCB?
- How Much Does An LED TV PCB Cost?
- What Is The Board Type For An LED TV PCB?
- What Materials Do You Use To Make An LED TV PCB?
- Why Do You Find Common Use Of FR-4 On LED TV PCBs?
- What Are Some Of The Standards You Use For The LED TV PCB?
- Can You Have LED TV PCBs In Multiple Layers?
- What Surface Finishes Can You Employ On Your LED TV PCB?
- What Solder Mask Colors Can You Use On Your LED TV PCB?
- Is Impedance Control Available For Your LED TV PCB?
- What Is The Difference Between An Internal And External LED Driver In LED TV PCB?
- What Factors Do You Consider When Selecting LED Drivers For Your LED TV PCB?
- What Infrared Sensors Can You Employ With Your LED TV PCB?
- Can You Interchange Parts Of Different LED TV PCBs?
What Is An LED TV PCB?
An LED TV PCB
LED is initialization of light-emitting diode, which is one of the most common semiconductor diode types.
With an LED TV, you employ light-emitting diodes in the lighting aspects of image transfer for your television.
When you solder an LED chip to a PCB where the chip controls, light emission you have an LED TV PCB. Alongside the chip, you have a heat sink for thermal management together with a ceramic core.
The thermal energy released by an LED TV PCB is relatively high, requiring specialized cooling alternatives such as metalcore backing.
Using such make-up allows you to dissipate more heat efficiently, unlike conventional boards.
You employ multipole LED TV PCBs for your light transmission in your TV to achieve the desired images. A PCB allows you to connect the LEDs on which you mostly attach through surface mounting.
What Are The Advantages Of Using An LED TV PCB?
There are several advantages you accrue in employing an LED TV PCB, including the following:
- An LED TV PCB is light in weight and low profile, allowing you to make compact television devices. Furthermore, the low profile allows you to achieve a much higher dimensional stability finding use in diverse media applications.
- You find using LED TV PCBs is more efficient compared to older television technology, such as employing cathode ray tubes. The energy released by CRTs mostly consists of heat hence wasted, unlike with LED TV PCBs.
- With an LED TV PCB, you incur reduced costs when it comes to the backlit membrane switch. Furthermore, you find LED TV PCBs resistant to dust particles and moisture, preventing an interruption on performance consistency.
- LED TV PCBs can support thousands of hours of continuous performance, thus affording you an extended television lifespan. Consequently, you don’t have to spend more money replacing PCBs or buying a new television.
- You can easily integrate your LED TV PCBs with complex assemblies to achieve cet0an distinct aspects of your television. Furthermore, you can adjust the colors in your television by varying the temperature of your LED TV PCBs.
- When using LED TV PCBs, you incur low power consumption, thus reducing your power costs. You find LED TV PCBs consume up to seven times less power than traditional television sets, making them more power-efficient.
- LED TV PCBs come in several shapes and sizes, which you find with different aspects such as color shades and intensity. You can come up with various light intensities when using the LED TV PCBs to extract unique images.
- LED TV PCBs are environmentally friendly since they have no mercury content in them compared to conventional offerings. Consequently, you find LED TV PCBs pose no immediate harm to the environment allowing their safe disposal when decommissioned.
Can You Use SMDs On Your LED TV PCB?
When furnishing LED TV PCBs, you attach components to the board using through-hole mounting or surface mounting technology.
Through-hole mounting requires attaching components via plated through holes, whereas surface mounting involves attaching components on solder lands.
You find LED TV PCBs in multilayer formations, especially where you employ FR-4 as the substrate material.
Using plated through-holes or vias allows you to execute efficient thermal and electrical flow management.
Surface mounting allows you to increase the component density on the LED TV PCB while also preventing wicking.
Wicking is prevalent with through-hole vias where the solder encroaches into the vias, blocking them up.
SMDs On Your LED TV PCB
What Are Some Of The Problems You Encounter On An LED TV PCB?
You can encounter a few problems when employing LED TV PCBs as follows:
A case of missing voltage can derive from any location on the LED TV PCB voltage input. With this problem, you can have unclear pictures, a white display, or images in slow motion.
You can remedy a missing voltage by establishing the exact location on the LED TV PCB. After that, identifying the cause of the missing voltage is necessary before reversing the damage.
You can have damaged components on an LED TV PCB failing some functions. Handling such damage requires you to first identify the damaged component before replacing them.
A short circuit can occur on your LED TV PCB due to overheating, damage caused by water or moisture, and over-voltage.
A short circuit can be a half or full shorting and create a complicated situation for your LED TV PCB.
In addressing the situation, you identify the nature of the short before cleaning and heating the board.
Then check the component connections replacing those damaged by the short and reestablishing an electrical path.
Missing LVDS Signal
For a missing LVDS problem, your LED TV PCB display gets abnormal pictures with red, yellow, and green colors.
You can remedy this problem with a simple cleaning procedure or change the LVDS connection.
What Are Some Of The ICs On An LED TV PCB?
You will find an LED TV PCB with different integrated circuit chips for the execution of different functions. Some common ICs you can locate on an LED TV PCB include:
The microprocessor on an LED TV PCB is the heart of all functions on the circuit board.
Microprocessors offer command direction and enable data transfer alongside graphics synthesis.
You find the microprocessor at the center of the LED TV PCB, allowing communication throughout the board.
The only remedy for a damaged microprocessor is replacing the chip or, at worst, the entire LED TV PCB.
RAM stands for Random Access Memories, and in an LED TV, PCB holds the program memory of the device.
You can access data to read or write with a RAM chip, increasing the speed of access with its capacity.
An LED TV PCB with a high RAM capacity has faster performance and refresh rates than those with lower capacities.
You find the RAM chip positioned close to the microprocessors with different configurations available.
With Read-Only Memory, you can only access the data to read but not to write onto it.
However, you can employ special software like the BIOS programmer to change the ROM data, such as TV resolution.
A ROM chip can have up to eight pins with its location close to the microprocessor. You find essential data such as a television’s boot information on the ROM.
Without the audio IC on an LED TV PCB, you cannot get any sound from your television.
The audio chip directs the sound function of an LED TV PCB by converting electrical signals into sound.
You can locate the audio IC close to the connector for a speaker on the LED TV PCB.
One indication of an issue with the audio IC is the loss of sound.
The MOSFET chip consists of metal-oxide-semiconductor field-effect transistors, which serve the purpose of signal switching.
A MOSFET chip on an LED TV PCB can have up to eight pins and requires replacement in case of damage.
Voltage Regulator Chip
A voltage regulator chip is essential where voltage control is necessary, such as the input voltage exceeding the working voltage.
With a voltage regulator IC, you eliminate the occurrence of over or under-voltage that can damage your LED TV PCB.
How Much Does An LED TV PCB Cost?
You find different factors that affect the cost of an LED TV PCB, such as the component density and its specifications.
Additionally, manufacturers and sellers will provide different costs with recognizable brands going at higher price points.
However, you will find LED TV PCBs with costs varying from a few dollars to tens of dollars.
Such PCBs with higher quality will cost more compared to inferior boards with fewer specifications.
What Is The Board Type For An LED TV PCB?
There are several classifications of circuit boards depending on the design approach, application, and manufacturing processes.
You can classify PCBs given the number of populated surfaces or layers or their mechanical standing.
PCBs can be single-sided, double-sided, or multilayer boards, referring to the number of conductive surfaces or layers present.
Contrarily, you can classify a PC as rigid, flexible, or rigid-flex according to its mechanical state.
You can find a PCB acquiescing to multiple classifications, such as being single or double-sided and rigid.
A single-sided board has a single conductive layer, whereas a double-sided board has conductive layers on both board surfaces.
A rigid board PCB has a firm surface preventing folding or bending and can have a single or multiple conductive surfaces.
On the other hand, a flexible board employs flexible material in its manufacture, making it bend.
The LED TV PCB is a rigid board with a conductive surface on either one or both board surfaces. Furnishing the board sides depends on the intended component density of the LED TV PCB.
Board Type Of LED TV PCB
What Materials Do You Use To Make An LED TV PCB?
The design of a printed circuit board consists of two significant parts requiring particular material: the conductive layer and the substrate.
The conductive layer provides an electrical flow path, whereas the substrate layer cushions the conductive layer providing electric isolation.
With an LED TV PCB, you find copper in joint employment as the conductive layer, thanks to its impressive electrical conductivity.
Other metal films such as silver and gold can make good conductive layers but are costly in comparison.
Similarly, you have different material options for the substrate layer, including FR-4, CEM material, and ceramic-based compounds.
The FR-4 material fins popular use due to a host of qualities, including high glass transition temperature.
Other PCB materials you can consider for various components of LED TV are:
- Isola PCB material
- Taconic PCB material
- Arlon PCB material
- Nelco PCB material
- Rogers PCB material
- Bergquist PCB material
- Ventec PCB material
- Teflon PCB
Remember, all these PCB materials have different properties making them perfect choice for a number of applications in LED TV.
At Venture Electronics, our technicians will help you choose perfect material for your LED TV PCB.
Why Do You Find Common Use Of FR-4 On LED TV PCBs?
The FR-4 material finds use in LED TV PCBs as a substrate material providing electrical isolation for the conductive layer. The following qualities allow you to employ FR-4 in such a capacity.
- FR-4 has a high temperature of glass transition, reaching 130 o
- The material can work within a wide temperature range from as low as – 50 oC to as high as 115 o
- The dielectric qualities of FR-4 are impressive, with low dielectric loss and a stable dielectric constant.
- FR-4 has high mechanical strength, which allows you to present a rigid board frame for your LED TV PCB.
- FR-4 has a high flame retardant property.
What Are Some Of The Standards You Use For The LED TV PCB?
When making LED TV PCBs, conforming to various standards is necessary to provide an acceptable product.
Measures ensure the safety of use with limited danger to persons, property, and the environment during such devices.
Some common standards include:
- RoHS certification provides restriction of hazardous substance use in LED TV PCBs.
- IPC-A-610 guides the assembly of printed circuit boards such as LED TV PCBs, including soldering processes.
- ISO certification by the International Standards Organization ensures LED TV PCBs you make conform to a given safety level.
- The IPC 7711/7721C standard provides guidelines for the reworking and modification of PCB assemblies such as the LED TV PCB.
- When determining test procedures and functionality examinations of your LED TV PCBs, you employ the IPC-TM-650 standard.
Can You Have LED TV PCBs In Multiple Layers?
Multilayer PCBs typically have more than two conductive layers in the board formation, allowing you to increase your component density.
A high component density on a circuit board increases the capability of your board in areas such as processing and storage.
You can have an LED TV PCB with multiple layers to provide a larger surface area for component placement.
With such boards, you can achieve a thickness of up to four millimeters employing vias to provide interlayer electrical connection.
LED TV PCB In Multiple Layer
What Surface Finishes Can You Employ On Your LED TV PCB?
A PCB surface finish is an overlay you apply over the conductive track of a printed circuit board.
A surface finish helps you protect the circuitry from corrosion caused by interaction with oxygen and improve solderability.
Some of the surface finish you can employ on an LED TV PCB include:
HASL (Hot Air Solder Leveling)
You employ solder material consisting of tin and lead elements to coat the conductive tracks when using HASL.
With this method, you bathe the circuitry in molten solder, entirely covering the conductive tracks using hot air movement.
The hot air achieves an even spread of the solder, providing a surface finish with matching thickness. Using HASL attracts the least cost allowing you to employ it in large-scale LED TV PCB manufacturing economically.
ENIG (Electroless Nickel Immersion Gold)
When using ENIG for your LED TV PCB, you apply a gold and nickel finish over your circuitry.
Here, you apply a nickel layer electrolytically before achieving a gold finish to protect the nickel surface from oxidation by immersion.
The ENIG finish allows you to retain the nickel’s surface’s solderability while offering you an extended life without rework.
While you find the process costly, you achieve an even surface that provides impressive solderability.
OSP (Organic Solderability Preservative)
With the OSP finish, you employ organic-based components in shielding the circuitry on an LED TV PCB from oxidation.
You clean the copper surface using chemical agents before applying the organic solder preservative via a conveyer approach.
The OSP finish succumbs to extreme humidity and temperature conditions and direct sunlight, which can cause breakage.
It is, however, one of the most environmentally safe methods as it employs no harmful elements.
ENEPIG (Electroless Nickel Electroless Palladium Immersion Gold)
Achieve a triple-layer surface formation when employing an ENEPIG surface finish consisting of palladium, gold, and nickel surfaces.
Here, you first lay a nickel surface through an electroless process before similarly applying a palladium surface.
After applying the nickel and palladium surfaces, you add a gold surface via immersion, providing overall protection from oxidation.
While similar in properties to ENIG, palladium allows you to furnish a thinner gold coat, helping cut costs.
What Solder Mask Colors Can You Use On Your LED TV PCB?
A solder mask is a layer you employ over the conductive track of your PCB for protection purposes.
The solder mask allows you to shield your conductive surface from oxidation and solder-related defects such as bridging.
You can employ several color options for your solder mask, including green, white, blue, yellow, red, and even black.
Green is a common color choice across manufacturers for circuit boards, including LED TV PCBs.
Solder Mask Colors On Led TV PCB
Is Impedance Control Available For Your LED TV PCB?
You get impedance by summing up the total resistance and reactance of an electrical flow path in a circuit.
Resistance expresses the opposition to current flow through a conductor, whereas reactance measures resistance arising from the conductor’s properties.
Impedance control controls the impedance values in a circuit board where voltage and the current supply are inconsistent.
LED TV PCBs have an impedance control feature to safeguard the device from signal interference and low-quality signals.
What Are Some Of The Secondary Boards You Find On An LED TV PCB?
You find the following secondary boards integrated into the main board of an LED TV PCB:
Power Supply Board
A power supply is an electrical source that provides electrical power to a load point.
A power supply board constitutes a circuit that converts the supplied electric current into the desired load voltage, current, and frequency.
An LED TV PCB has a power supply board that can limit the load current to safe values.
Such situations arise from electrical faults, overvoltages, noise generation, temporary power interruptions, and power correction.
The power supply board can distribute power to various loads on an LED TV PCB from a single input connection.
Additionally, you find the power supply board integrated with the backlight inverter board, LED driver, and the T-con board.
An LED driver is a circuit formation that functions as a power supply in controlling the amount of power for LEDs.
LEDs produce light employing low energy to function over a long time, thus requiring a unique power supply.
The LED driver varies the power with the light emissions’ temperature, preventing overheating the LEDs that can cause damage.
Consequently, an LED driver offers you protection for the LEDs from inconsistent voltage and current and low voltage supply.
The frame rate control board allows you to achieve more in the depth of color for your LED display. With an FRC board, you have a color cycle that dithers between different shades for new frames for your television.
An IR (Infrared) sensor on an LED TV PCB is a photodiode that can detect infrared radiation.
You note that the detected radiation has the same wavelength and originates from an emitter, usually a remote-controlled LED.
When the radiation lands on the diode, there’s a change in the resistance and output voltage proportional to the radiation’s magnitude.
The IR sensor thereafter outputs a response whose intensity determines that of the IR receiver.
A keypad controller is a circuit formation that scans the keypad’s matrix, interpreting switch movements and communicating keypad actions like presses.
The keypad controller has stored software providing the remote keypad’s functionality.
What Is The Difference Between An Internal And External LED Driver In LED TV PCB?
An LED driver determines the power supply to LEDs in your LED TV PCB, offering protection from overvoltage.
You can have LED drivers either external or internal to your LED array.
An internal LED driver shares the same assembly with the LEDs, whereas external drivers have spate assemblies.
You find employing external LED drivers is simpler while offering less hustle during replacement.
What Factors Do You Consider When Selecting LED Drivers For Your LED TV PCB?
Selecting LED drivers for your LED TV PCB requires consideration of the following factors:
Mode Of Current And Voltage
With LED drivers, you find two possible modes: constant current mode or constant voltage mode.
LED drivers with continuous current mode only propagate a fixed current as output.
However, they can have several voltages as output.
On the other hand, LED drivers with constant voltage propagate a fixed voltage as output.
Additionally, the current production has a maximum regulated value finding use in applications requiring voltage stability.
It is essential to consider the size of your LED drivers to ensure they fit in the area of application. A mismatch of your LED drivers and board location can be a costly affair.
Rating Of Ingress IP
The Ingress IP rating measures the casing’s environmental protection status considering moisture, dust, and other particles.
Accumulation of moisture or particulates o the LED drivers can result in performance failure.
LED drivers act as a power supply to LEDs, ensuring a low voltage input for the LEDs.
By using LED drivers, you prevent damage of LEDs from voltage and current spikes.
Maximum wattage refers to the power limit the LED drivers can input for load supply to the LED array.
Exceeding the power limit is likely to damage the LED drivers who will cut off supply to the LEDs
What Infrared Sensors Can You Employ With Your LED TV PCB?
Infrared sensors detect or emit infrared radiation of similar wavelengths employing photodiode and LEDs, respectively.
You can classify infrared sensors as active or passive depending on the working principle.
Active IR Sensor
An active IR sensor encompasses both transmission and reception capabilities, with many employing an LED.
The sensor can be imaging or non-imaging, using a laser diode for the former and an LED for the latter.
When using active IR sensors, you communicate, transmit, receive and interpret using a radiation medium.
A signal processor allows you to decode the infrared radiation transmission into logical information for output.
Active IR Sensor
Passive IR Sensor
A passive IR sensor lacks the transmission aspect, only possessing detection capability.
Using an IR source, you find these sensors employ receivers for infrared radiation with an energy release.
Passive IR sensors also have a signal processor that decodes the received signals for logical interpretation.
You can have passive IR sensors that are thermal or quantum with the former independent of wavelength.
Thermal IR sensors receive radiation signals from a heated energy source.
Additionally, you find the response time of these sensors is slow similar to the time they take for detection.
Contrarily, quantum IR sensors depend on the radiation’s wavelength, which possesses quick response times and detection ability.
Passive IR Sensor
Can You Interchange Parts Of Different LED TV PCBs?
Interchanging parts is prevalent in a standardized system that allows you to employ parts from different manufacturers or producers.
Devices such as computers will enable you to interchange parts when replacing or customizing.
However, you find interchanging parts in LED TV PCBs is challenging due to the absence of a standardized system.
Consequently, you can only interchange a limited number of LED TV PCB parts and specific to certain board types.
At Venture Electronics, we help you get the best LED TV PCB for your brands.
Contact us now for all your LED TV PCB.Top of Form