The Meaning of“Turnkey" in PCB Assembly
The meaning of“turnkey” projects is any products or services that comes ready for the buyer to operate. In terms of PCB assembly, turnkey PCB assembly is a service where all aspects of the PCB project are making by your supplier on your behalf.
The suppliers procures parts and components and assembles the PCB.
Benefts of Turnkey PCB Assembly
Hardware designers are delighted with the new opportunities provide by turnkey PCB assembly.
Some of theses outstanding opportunities include:
proceed your frst prototype is usually a very slow and expensive process.With this, works like out-of-stock components, slow delivery times, and keeping up with many sellers around the world become tedious.
With Trunkey’s PCB assembly, prototyping is now possible more eficiently and effectively.
It has never been easy to entire your product and get to market quickly and cheaply.
What is Turnkey PCB Assembly
Turnkey PCB Assembly is a new method for electronic assembly influencing onshore PCB manufacturing
and cloud-based software to generate stress-free and fast emerging printed circuit boards for:
Your Reliable Turnkey PCB Manufacturing Supplier
Venture is the trusted turnkey PCB manufacturing expert in China for more than 10 years. We can manufacture turnkey PCB providing the following services:
- Design Assistance
- Sourcing Parts
- Aftermarket Services
Venture can handle plenty of turnkey services. Also, we provide turnkey solutions and capabilities that assist your product appeared correctly. Venture guaranteed skilled designers, professional engineers, machine functions, and many more.
Venture can offer you a high-quality product, fabricate at low volumes at a low cost. If you are start-ups or have a small business, this is your right place. Venture can provide you the best solution for turnkey PCB manufacturing.
Your Leading Turnkey PCB Manufacturing Manufacturer in China
Venture can provide you a one-stop process for your PCB since we offer turnkey PCB manufacturing services. This turnkey PCB manufacturing can be applied in some applications:
- Small Business
At Ventures, the turnkey PCB manufacturing offers excellent advantages and benefits that will suit your demand. The turnkey PCB manufacturing services can save your time, in other words, it can lessen the amount of your work. It has high-quality products that make investors impress.
Venture can assure you to check every fabrication to identify the problems early. If you have a plan in the coming future, our turnkey PCB manufacturing services can estimate your manufacturing cost.
In turnkey PCB manufacturing services, Venture can manage our customer’s material and components even if it commends and customized. Venture has a minimum order capacity of 1 piece.
Venture provides a one-stop process for your PCB and turnkey services. We can offer you cost-effective, excellent quality, durability, and longevity. If you have fabrication and assembly PCB and turnkey services, Venture is your best solution for that. Venture can assist you to save on assembly, components, and quality control. You can send us your PCB requirement, and Venture can assure to meet your requirement.
Our turnkey PCB manufacturing services are guaranteed to our customers happy and satisfying. Also, Ventures can assist you with your business. Although you are a retailer, supplier, or wholesaler we can make your business progress. This turnkey PBC manufacturing and other PBC products can be ship worldwide.
Venture has passed ISO 9001, SGS, CE, and more certification. As professionals, we are a PCB design and fabrication expert for more than 10 years. Venture fabricated plenty of PBC products and can serve you turnkey services. In this case, we assure to our customers and clients the best product and services they will get. Venture can handle and manage the cost and effort.
Send us your turnkey PCB manufacturing inquiries now.
Turnkey PCB Manufacturing: The Ultimate FAQ Guide
If you’re new to PCB fabrication process, maybe you should try turnkey PCB manufacturing.
It will save you time and cost, while guaranteeing fast turnaround and quality manufacturing process.
Let’s dive right in to learn more.
- What Is Turnkey PCB Manufacturing?
- What Are The Benefits Of Turnkey PCB Manufacturing?
- Are There Limitations Of Turnkey PCB Manufacturing?
- Who Can Benefit From Turnkey PCB Manufacturing?
- What Is The Difference Between Partial Turnkey and Full turnkey PCB Manufacturing?
- What Are The Benefits Of A Full Turnkey PCB Manufacturing?
- Turnkey PCB Manufacturing Uses Which File Format?
- How DO I select My Turnkey PCB Manufacturer?
- What Is A Box Build Assembly in Turnkey PCB Manufacturing?
- What Do You Include In a Box Build Assembly?
- What Is The Process Of A Box Build Assembly In Turnkey PCB manufacturing?
- What Are The Characteristics Of Wire Harness In A Turnkey PCB Manufacturing?
- What Are The Benefits Of A Box Build Assembly In Turnkey PCB manufacturing?
- How Do I Select An Ideal Box Build Assembly For My Turnkey PCB Manufacturing?
- What Is The Lead Time For Turnkey PCB Manufacturing?
- What Are Factors Affecting The Cost Of Turnkey PCB manufacturing?
- Can I Get A Sample Turnkey PCB?
- Can I Customize Turnkey PCB Manufacturing?
- Which Solder Types Can You Use In Turnkey PCB Manufacturing?
What Is Turnkey PCB Manufacturing?
Turnkey manufacturing refers to the process of leaving all the PCB production activities to a single provider.
This provider is responsible for sourcing for all the components of your PCB and manufacturing.
They are also responsible for assembling and delivering your complete PCBs.
This is advantageous to a company as it allows you to focus on other activities of your business while waiting for your PCBs.
Turnkey Manufacturing Has The Provider Assembling And Delivering Complete PCBs
What Are The Benefits Of Turnkey PCB Manufacturing?
The main benefits of using turnkey PCB manufacturing are:
Low Cost Of Producing PCB
The cost of fabricating your PCB reduces when you engage turnkey production. This is because you leave all the manufacturing process to one manufacturer.
The company, therefore, is responsible for sourcing the raw materials and fabricating your PCB. This is unlike you sourcing for the raw materials from different suppliers and shipping them to your company.
Short PCB Production Lead Time
Having to assemble all the parts by yourself before production can be a challenge. You have to source for a competent raw materials supplier and engage an expert to assemble your PCB.
However, when you take turnkey PCB assembling, you leave all these activities to your supplier. Given the networking of these supplies, it becomes easy to fabricate your PCB.
This frees up your time, allowing you to concentrate on other activities of your business.
Easy PCB Monitoring
You can easily monitor the stages of your PCB manufacturing by allowing a trusted supplier to work on your order. Most suppliers usually give a complete report on the production steps, which updates you on the progress.
This allows you to focus on other business aspects as you wait for the completion of your order.
Quality PCB Production
The advantage of turnkey PCB manufacturing is that you leave all the work to qualified professionals. This includes sourcing for the parts and manufacturing your PCB.
You, therefore, have an assurance of quality since these professionals take into consideration all the aspects of quality. For instance, they source quality raw materials and use quality production processes.
Turnkey PCB Manufacturing Offers Numerous Benefits
Are There Limitations Of Turnkey PCB Manufacturing?
Yes. There are minor limitations that you can experience with the use of turnkey PCB manufacturing, including:
Sourcing For A Turnkey PCB Manufacturer
Getting the proper manufacturer for your PCB can be a challenge, especially when you are new in the market. It usually involves going through several manufacturers to get one who has the necessary expertise that you need.
Such expertise includes quality and timely PCB production. The manufacturer you get should also fit into your budget expectations.
Most turnkey PCB manufacturers tend to quote a specific price for their services. Given the market forces for the raw materials, the price may change along the way.
This can pose a challenge if you engage a manufacturer who is not conversant with these changes. In such a case, you may end up paying more for the services.
It would help if you, therefore, looked for a manufacturer who has experience fabricating turnkey PCBs.
Who Can Benefit From Turnkey PCB Manufacturing?
Industries that can mainly benefit from turnkey PCB manufacturing deal with electronics, and this is because PCBs play a vital part in their functioning.
You can also benefit from turnkey PCB manufacturing if you want to customize your electrical software.
What Is The Difference Between Partial Turnkey and Full turnkey PCB Manufacturing?
Partial turnkey manufacturing involves allowing your manufacturer to fabricate part of the details of your PCB.
Once they finish, they ship the turnkey PCB to you from where you finalize the assembling process.
In Partial Turnkey, The Assembling Is Left Out By The manufacturer
A full turnkey PCB manufacturing is where you leave all the manufacturing process to your fabricator.
This includes sourcing for components, assembling and testing the PCBs before submitting the final product to you.
In Full Turnkey The PCB process is Completed By The Fabricator
Partial turnkey can be expensive compared to full turnkey manufacturing, and this is because of sourcing the components and fixing them.
Partial turnkey manufacturing is also a time-consuming process. This is due to the various hands that the PCBs go through before becoming a finished product.
What Are The Benefits Of A Full Turnkey PCB Manufacturing?
You benefit in the following ways by selecting a complete turnkey PCB manufacturing:
Outsourcing the entire production of your PCB to a professional means that you get to save on the finances. This is because most manufacturers understand the market dynamics and source for the components at a lower price.
Quality PCB Manufacturing
Most turnkey PCB manufacturers tend to meet all the quality regulations before they start operation. Allowing such manufacturers to work on your project guarantees you the quality production of your PCBs.
You have an assurance of getting your order within the timelines that you agree with your manufacturer. This is due to their ability to stick to the deadlines they state and communicate in case of issues.
Turnkey PCB Manufacturing Uses Which File Format?
Turnkey PCB manufacturing uses different file formats depending on the manufacturer. The common file format available includes Gerber Auto CAD, DWG and BOM.
How DO I select My Turnkey PCB Manufacturer?
Deciding the best manufacturer for your turnkey PCB assures you of quality and timely production. It is therefore vital that you consider several aspects before deciding which manufacturer.
These considerations are:
Cost Of Turnkey Fabrication
The ultimate benefit of having a turnkey manufacturer is to save the cost of fabricating your PCB. The advantage here is you have different manufacturers offering these services.
However, when selecting one, you need to check for one who produces quality PCBs at a friendly cost. Quality should be of the essence since it determines the functioning of your PCBs.
Experience As A Turnkey PCB Manufacturer
Turnkey PCB assembling usually involves a lot of sourcing for the raw materials, and this is because your manufacturer does all the activities on your behalf.
Checking on the experience of a particular manufacturer guarantees you sourcing quality components and quality fabrication. A reliable manufacturer can easily show you their expertise and samples of their work.
Most industries engage a turnkey manufacturer to shorten the lead time for their turnkey PCBs, and this is due to the manufacturers’ understanding of the turnkey PCB manufacturing process.
Checking on the delivery timelines assures you of your business continuity. Having a manufacturer who can fit on your timelines allows you to focus on other aspects of your business.
What Is A Box Build Assembly in Turnkey PCB Manufacturing?
Box building assembly in turnkey PCB manufacturing incorporates installation of the PCB on your electrical product.
The full activities here include designing and fabricating the circuit board and installing it on your finished product.
It also involves software and system configuration. As part of the quality controls, you have to subject the finished product to quality testing.
Once the production process is complete, you have to ship the final product to your customer.
What Do You Include In a Box Build Assembly?
You have to include different services in a box build assembly for it to be effective. However, what to include depends on the client’s requirement and the ability of a manufacturer to incorporate them.
An effective box build assembly involves designing, assembling the various components and developing the final PCB.
Depending on the client’s requirements, you can also incorporate cable and cable harness and pneumatic systems.
Therefore, you must consider a precise specification of the requirements before submitting it to your manufacturer.
What Is The Process Of A Box Build Assembly In Turnkey PCB manufacturing?
Each box build assembly has its unique requirements and involves numerous activities depending on its complexity. However, a reliable manufacturer will require you to submit documents to guide them on the fabrication process.
These documents are:
Bill Of Material
The bill of material contains the various components and information that you want your turnkey PCB. Bill of material facilitates the production of your turnkey PCB manufacturing nu allowing your manufacturer knows what it wants.
Product dimension helps your manufacturer determine the layout for your turnkey PCB, and it also helps in other vital processes such as deciding your PCBs’ storage, handling, and shipping.
A prototype of your turnkey PCB helps your manufacturer in the assembling process.
Submitting this to your manufacturer means faster production since they have a visual representation of what you want.
Testing Use Case
The purpose of a test use case is to determine how your turnkey PCB is to function in your electrical application. It involves subjecting your PCB to the same conditions as that of your application to determine its efficiency.
It also assists your manufacturer in determining the type of material to use for the durability of your PCB.
This information facilitates the packaging process of your turnkey PCB. This is in terms of which packaging material to use.
Shipping information takes into account the distance and other external factors such as weather. Your manufacturer, therefore, delivers your turnkey PCBs in good condition.
What Are The Characteristics Of Wire Harness In A Turnkey PCB Manufacturing?
The main characteristics of the wire harness that you should check in a turnkey PCB manufacturing are:
- Cable ties
- Round wire
- Identification wraps
These characteristics determine the efficiency and durability of your turnkey PCBs. You, therefore, have to be keen when submitting the wire harness details to your manufacturer.
What Are The Benefits Of A Box Build Assembly In Turnkey PCB manufacturing?
Box assembly helps in reducing the overall production process for your turnkey PCBs, and you also get quality production of your PCBs.
This is by ensuring you outsource this production to a qualified professional. Outsourcing also frees up your time, allowing you to focus on other business priorities as you wait for your order.
Box assembly facilitates the production of your turnkey PCB.
You achieve this by providing your manufacturer with all the details relating to your PCB.
How Do I Select An Ideal Box Build Assembly For My Turnkey PCB Manufacturing?
Selecting an ideal box build assembly guarantees you quality production and durable PCB.
You, therefore, have to consider several aspects before deciding on the one to produce your order
These factors are:
Specific Industry Requirements
An ideal box build assembly should have all the legal requirements to operate. Having such an assembly assures you of quality production.
The Proximity Of Your Firm And That Of Your Manufacturer
The proximity of your firm from that of your assembling plant is a critical factor when you consider shipping logistics.
Shipping logistics include the packaging and storage process for your turnkey PCBs.
You also have to check the type of equipment that a particular manufacturer uses before engaging them. This is vital, especially if you are looking for modern turnkey PCBs or you want bulk manufacturing.
Having a manufacturer who sticks to the set timelines and delivers as per expectations helps you plan for your business.
The turnaround period can help you prepare for your production as you wait for the shipment of your turnkey PCBs.
The advantage of selecting a manufacturer who allows for customization of your PCBs is you get unique products. The cost of customization is a vital factor when searching for such a firm.
Communication is essential in any production firm. By communicating, your manufacturer allows you to know when to expect your box build assembly, which can help you plan financially and produce.
Having a manufacturer who allows for roper communication can help with alterations on your box build assembly.
What Is The Lead Time For Turnkey PCB Manufacturing?
The ideal lead time for turnkey PCB manufacturing varies depending on various factors like your specification’s complexity.
However, a reputable manufacturer usually starts working on your order as soon as you submit it.
Such a manufacturer usually keeps you posted on the progress of your order, which can give you an estimate of how long it will take to complete your order.
A Reputable Manufacturer Submits Your Order As Soon As They Are Complete
What Are Factors Affecting The Cost Of Turnkey PCB manufacturing?
Critical factors that affect the cost of your turnkey PCB manufacturing are:
Size Of A Turnkey PCB
Large sizes usually involve installing a lot of components for the proper functioning of the final product. Purchasing these components increases the overall price of your turnkey PCB.
If you want to minimize this cost, you have to reduce the overall size of your board. However, this can have a negative impact on the performance of your electrical product.
The Complexity Of Turnkey PCB
Complexity in design means that your manufacturer has to incorporate various technologies to install all the components. Most of these technologies cost more and requires the assistance of a technician.
The effect of this is an increased production cost which may find it difficult to penetrate the market.
The best way to minimize this is by simplifying the design for your turnkey PCB manufacturing.
PCB Components And Complexity Of PCB Affect The Overall Cost Of Turnkey PCB Manufacturing
The advantage of having many layers for your bard is your PCB is of quality. However, thicker boards are difficult to work on them in terms of machining and soldering.
That is why thicker boards tend to be pricey compared to single-layer turnkey PCBs.
An effective turnkey PCB has various components, each functioning uniquely. Such components include capacitors, transistors switches and potentiometer.
The different prices for these components affect the overall pricing of your turnkey PCB fabrication. To maintain a minimal budget, you have to minimize the components on your turnkey PCB assembling.
There are different production stages that your turnkey PCB goes through before completion, including soldering and surface finishes. These processes though some are necessary, tend to increase the overall pricing of your turnkey PCBs.
To minimize the cost, you have to use only the necessary processes. However, this can lead to having a basic turnkey PCB.
Can I Get A Sample Turnkey PCB?
Yes. You can get a sample of a turnkey PCB from a reliable manufacturer.
Such a manufacturer usually has an allowance for such before actual production starts. However, the conditions vary depending on the type of manufacturer that you engage.
For instance, the sample can be free. And however, you have to pay for shipping it to your location. Sampling allows you to assess the production quality that you want for the final fabrication.
Can I Customize Turnkey PCB Manufacturing?
Yes. It is possible to customize your PCB manufacturing.
The process involves submitting the specifications that you want to your manufacturer. The manufacturer then incorporates these specifications in the manufacturing process of your PCB.
The incorporation process ensures that the specifications you provide meet all the quality standards before production. The disadvantage of customization is it increases the overall production cost of your turnkey PCB.
Which Solder Types Can You Use In Turnkey PCB Manufacturing?
The different solder types you can apply to your turnkey PCB manufacturing are:
This type of soldering is common when you are soldering bulk turnkey PCBs, and it is also ideal for use on through-hole components.
The process involves passing the PCBs overheated solder. A pump creates a solder swelling on the surface of the PCB as it gives.
The swelling appears as a standing wave on the surface of your PCB. This process allows for the components to attach to the surface of the PCB.
A complete wave soldering process entails fluxing, preheating, cleaning, finish and quality inspection. The primary solder type to use here include a mixture of lead and tin.
Wave Soldering Turnkey PCB Manufacturing
This type of soldering involves attaching components to your PCB temporarily using a solder paste. After the attachment, you subject the entire board to control heating.
As the heating takes place, the solder paste melts and flows around these components, creating solid and permanent joints.
The heating process usually involves passing the board over a reflow oven or using an infrared lamp. This protects the components of the board from damage while ensuring heating of the solder paste takes place.
The use of reflow soldering is common in SMT components that utilize reflow ovens. The process involves preheating, thermal soaking, reflowing and cooling.
This process involves soldering components on your PCB selectively. You can also use this method in soldering molded modules.
The process involves selective aperture, mass selection and miniature wave selection. Common types of selective soldering include hot iron and induction soldering.
Its use is common in through-hole technology, especially when subjecting the board to high heat can damage its functioning.
You can also use this method when the other methods are unsuitable.
When selecting the ideal soldering method to use, you have to consider several aspects of both your components and board.
These factors include soldering cost, type of materials and components that you are using.
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For all your turnkey PCB manufacturing, contact Venture Electronics now.