What Is the Stardard Orange PCB Thickness?
Orange PCBs are a small Orange color that is used universally as the base of many used.
The endurance and performance depends on assorted factors. PCB thickness is one of them important.But there is no standard PCB sheet thickness delimiting for Orange PCBs.
The thickness is determined by the desity and demands of the electronic device.
What Is the working methodology of Orange PCB?
when the technology of Printed Circuit Board was succeed, electronics manufacturers fastest adopted it as it provides much more cost effectiveness than the conventional point-to-point construction of electronic.
For Orange PCBs,an electrical charge, an anergy resource, one controller switch, and a conductor are important and same elements.They working together like make a turn or off a lightbulb.
What are the Differences Between Orange PCB and Green PCB?
The main differentiate between Orange PCB and Green PCB is the color of the solder mask,the Orange PCBs have an Orange color solder mask where the Green PCB has a Green color solder mask.
In addition, another difference is the primitive color of glass epoxy resin is also green. For this reason, green PCB can use this one, Orange PCB uses customized Orange color glass epxoy resin.
Venture offers different colors of solder mask for your PCB order. We have 10 years’ expertise in manufacturing different solder mask colors for PCB such as orange, white, black, red, blue, green, or yellow.
If you are looking for a certified supplier and manufacturer that offers high-quality orange PCB at very competitive rates, Venture is the right place for you!
Your Leading Orange PCB Supplier in China
The common solder mask color for PCBs are red, black, white, yellow, blue, or green. These are the colors you will find at most board houses.
As a leading color PCB manufacturer, we can customize and optimize every color according to your needs.
Venture orange PCB color coating doesn’t increase the cost. However, for high-temperature protection, the PCB will require an extra coating.
Venture orange PCB doesn’t affect the working or the motherboard. At Venture, we monitor every part of the PCB construction to satisfy your needs.
The appearance of the PCB matters a lot when you want to show professionalism and dedication.
As a reliable and one-stop solution, Venture highly recommends that you will decide the color for your PCB at the design stage. Because it is compatible with the design you choose for your board.
Venture is more than 10 years in providing orange PCB to different industries throughout the world along with our 100% quality guaranteed policy.
We manufacture a wide range of orange PCB that will suit to your specifications and requirements. We will provide an orange PCB that will match all your PCB needs.
You can get Venture orange PCB at very reasonable rates along with our flexible payment terms.
Small or large orange PCB quantity orders are always welcome at Venture.
We are always ready to work with you to boost your projects!
Contact us now!
Orange PCB: The Ultimate FAQ Guide
Choosing a suitable orange PCB can be an over whelming task.
However, this guide will make the entire process of choosing orange PCB simple and straight forward.
So, if you want to learn more about orange PCB, read this guide.
- What is Orange PCB?
- Is there a Difference Between Orange PWB and Orange PCB?
- Which are the Important PCB Material Properties to Consider During Orange PCB Design?
- Does Solder Mask Color change the Performance of Orange PCB?
- Does Orange PCB require Special Designing?
- Is Silkscreening possible with Orange PCB?
- Can you Fabricate Multilayer Orange PCB?
- Which is the Best Surface Finish for Orange PCB?
- Can you Apply all Types of Vias in Orange PCB?
- Which is the Recommended Color of Silkscreen for Orange PCB?
- What Materials are Used to Make Orange PCB?
- Is Custom Shielding Possible in Orange PCB?
- Which are Industries that use Orange PCB Shielding?
- Which are the Most Popular Base Materials for Shielding Orange PCB?
- What are the Considerations when Choosing the Best Material for Custom Shielding of Orange PCB?
- Which are the Different Techniques of Mounting Components of Orange PCB?
- Is there High-frequency Orange PCB?
- What are the Advantages of Aluminum-backed Orange PCB?
- What are the Advantages of FR-4 Orange PCB?
- When should you Use Rigid Orange PCB Material?
- Are there Hybrid Orange PCBs?
- How do you Prevent Orange PCB from Overheating?
- How do you Ensure Smooth Orange PCB Assembly?
- Which are the IPC Standards for Orange PCB?
What is Orange PCB?
Is there a Difference Between Orange PWB and Orange PCB?
From the definition of orange PCB, we get to understand that it encompasses the circuit components.
This means that it provides both physical support for its electronic components and also connects them electronically.
The orange PCB is a generally populated wiring board used for complex functionality. You can alter the performance of your orange PCB by connecting different electrical components to it.
While the orange PWB has only copper tracks and features but no circuit elements in it. You have to attach electrical components to it to make it functional.
Generally, the orange PWB will put together the creation of electrical components over a substrate.
Therefore, orange PCB is a board with the whole circuitry whereas the orange PWB is a board with no components.
Which are the Important PCB Material Properties to Consider During Orange PCB Design?
The important material properties one should consider when coming up with an orange PCB design are:
Here the designer will take into consideration the following;
- Ability of the copper layers and dielectrics to remain bonded under both chemical and thermal stress.
- Density for the dielectric
- Ability of the board to be used to resist deformation and breakage under bending stress.
- Measure of how long the orange PCB layers will remain attached if exposed to moisture.
All the electrical properties embodied in the dielectric constant of the orange PCB layers are taken into consideration by the designer.
The measure of dielectric surface resistance to the flow of electricity should be taken into consideration. It should be high to enable good signal integrity.
For the volume resistance, it should also be high to maintain isolation between the layers.
The material should be able to resist electrical breakdown in the z-direction.
These are the properties of the orange PCB concerning heat.
The temperature at which the orange PCB will reversibly change from hard to soft should always be lower than the solder temperature.
Also, the rate of expansion for the orange PCB in response to heat should be kept low.
For conductor orange PCB the rate at which heat is transferred through them should be higher compared to insulator orange PCB.
In addition to the above, the temperature at which the orange PCB decomposes should be lower than the solder temperature.
Here the designer considers the following;
The amount of moisture the orange PCB will absorb when submerged.
The amount in the percentage of methylene chloride absorbed in orange PCB production.
How the orange PCB material will burn in response to combustion.
Does Solder Mask Color change the Performance of Orange PCB?
The solder mask color does not change or affect the performance of the orange PCB. The solder mask color is used to make the components of the orange PCB have high resolution making them more visible.
Orange Solder mask PCB
Does Orange PCB require Special Designing?
The orange PCB does not require any special design. Designing of the orange PCB will be based on where it will be used, the size, and its features.
Is Silkscreening possible with Orange PCB?
Silkscreen is a layer of ink traces used to identify components, warning symbols, test points, and parts of a printed circuit board.
You can have used a silkscreen with an orange PCB to help the engineer or manufacturer identify all components.
A silkscreen is not put on the orange PCB by default, a customer has to ask for this and an additional charge is put in place.
Can you Fabricate Multilayer Orange PCB?
Yes, fabrication of multilayer orange PCB is possible. It applies standard multilayer PCB manufacturing process.
You can do so by combining two or more conducting layers, that’s is copper layers. The copper layers are then pressed together using a resin layer.
Which is the Best Surface Finish for Orange PCB?
Choosing the best surface finish for PCB is very important. That is, if you use the wrong one it may have downstream issues during assembly or longer-term reliability issues.
The surface finish is designed to protect soldering parts from contamination and oxidation.
There are many surface finishes to choose from in the market.
For you to choose the best finish it will depend on the orange PCB design, functionality, storage, and how it will be handled during PCB assembly.
Some of the most common surface finish options for orange PCBs include:
- Hot air solder levelling (HASL)
- Immersion tin and immersion silver
- Electroless nickel immersion gold
- Organic solderability preservative
Before choosing any of these technologies, you should consider both benefits and limitations.
Here is a guide where you can learn about the PCB surface finish options.
Can you Apply all Types of Vias in Orange PCB?
Via describes the hole in orange PCB that is used to route a trace from your board surface layer to the inner layers.
Vias are very important as they make it easy to make reliable and quality orange PCB. You can apply any type of vias on your orange PCB depending on its use.
Which is the Recommended Color of Silkscreen for Orange PCB?
For the orange PCB, the recommended color of the silkscreen should be white. This is because of the contrast between white and orange making those parts easily visible on the orange PCB.
What Materials are Used to Make Orange PCB?
The orange PCB uses a variety of materials as its components. The selection of materials will depend on the requirement of the application.
The materials used are;
- Fiberglass is a thin glass coated with resin and dried. The glass holds the resin in place.
It is also used as a fire retardant and water resistance. The fiberglass provides good strength-to-weight ratios making its tensile stress high.
- Teflon; is kind of a plastic material. The Teflon will not provide any resistance hence suitable for use in high-speed and high-efficiency applications.
Adding to that, the Teflon is extremely flexible and lightweight making it possible for use in various industries.
In addition to the above characteristics, the Teflon is flame resistant, provides temperature stability hence versatile in application.
- Metal; the metals used in the manufacture of Orange PCB are mainly copper, aluminum, and iron.
This metallic component allows the use of surface mount technology that helps in the integration of components. They also provide mechanical durability to the orange PCB.
Is Custom Shielding Possible in Orange PCB?
Custom shielding is the use of electromagnetic shields in printed circuit boards. It is done mainly to reduce the transmission of electromagnetic waves and avoid intrusion in sensitive electronic devices.
By doing so they inhibit the transfer of electromagnetic waves inside or outside the PCB. Custom shielding is very possible in orange PCB because it will help mitigate the transfer of harmful in and out of the component.
Which are Industries that use Orange PCB Shielding?
Several industries use orange PCB shielding namely;
- Security devises manufacturing industries.
- In industries that manufacture automotive components.
- Computer electrical manufacturing industries.
- In the marine industries.
- Aviation and aeronautical industries.
- In industries that manufacture medical devices.
Which are the Most Popular Base Materials for Shielding Orange PCB?
There are three most popular types of base materials used in custom shielding of the orange PCB.
- Aluminum: it is significantly light yet very strong.
This material is a choice in making custom shielding for electronic gadgets since it is 60% conductive compared to copper. It is malleable and plastic too.
- Copper alloy770; consists of three components which are nickel, copper, and zinc.
The perfect combination of these three makes it highly suitable for custom shielding against electromagnetic and radiofrequency waves. It is also corrosion-resistant.
- Pre-Tin Plated Steel; steel can block harmful frequencies of up to 15MHZ.
Steel is highly plastic and readily available therefore can be made into structures with different thickness. Adding to that, steel is very affordable and the pre-tin plated steel is resistant to rusting and can be easily soldered.
What are the Considerations when Choosing the Best Material for Custom Shielding of Orange PCB?
Before choosing the material for custom shielding, you have to consider the frequency within the operating limits. This is because too much shielding may cause the device not to operate optimally.
The following properties should be taken into consideration;
- Ability to Shield Frequencies
Manufacturers will mostly use steel due to its ferromagnetic properties and have the best bulk effect.
Metals are the best options for making custom shields for blocking radio frequencies and electromagnetic frequencies.
Not all metals have the ability to bond and therefore, you have to choose the right material that will depend on the material’s solderability. Hence choosing pre-tin plated steel has excellent solderability.
when choosing the best material for custom shielding, you also have to choose one that is less dense to reduce unnecessary bulk to the shield. The manufacturer has to choose a sufficiently dense and highly malleable alloy.
Which are the Different Techniques of Mounting Components of Orange PCB?
You can choose any of the following PCB assembly processes:
It is a traditional process that utilizes both manual and automatic procedures in the mounting process of components on the orange PCB.
The first step is done manually whereby the components are placed on the board with high precision and based on the intended design. The second step involves thorough inspection to ensure that no mistakes were made in the initial stage.
Since the input of components is done manually, mistakes can occur easily and we need consistency in the performance of orange PCB.
Wave soldering is the final stage in THT, here you solder the components onto the board. This is a very reliable method since components are firmly attached to the board.
SMT Orange PCB Assembly
It is a common method used in mounting components of the orange PCB because it allows more accurate finishes, especially on smaller boards. Advanced automation technologies are used here.
The first step is solder paste printing which involves the use of a stencil printer to apply solder paste onto the unfished board.
This is very important as it prepares it efficiently considering the accuracy implied on it through the automation process.
Component mounting is the next stage, the soldering paste will provide clear guidelines on where each component is to be placed.
Due to advanced automation in this technology, the technicians will perform careful checks to ensure complete accuracy in the completed circuit.
This is simply because further automation is responsible for placing the components on the board.
The final stage is reflowing soldering whereby the accurately mounted board is exposed to high, controlled heat.
This will in turn melt and reform the paste into a permanent bond and a durable board.
Is there High-frequency Orange PCB?
When we talk about high-frequency PCB, generally it means that this type of PCB can transmit signals over 1 GHz.
You can design orange PCB for high frequency applications by using slightly different materials and construction processes from the traditional one.
Material selection is very important when it comes to the production of the high-frequency orange PCB. This is simply because you have to use a material that is resistant to heat and hazardous chemicals.
The material should also provide strength and durability to the surface of the orange PCB.
What are the Advantages of Aluminum-backed Orange PCB?
Aluminum is non-toxic and recyclable and the use of it in the production of orange PCB does not bring harm to the environment.
Also, it is conducive to conserving energy due to its ease of assembly. This makes it environment-friendly.
Aluminum provides high durability to a product due to its sturdy material that reduces accidental breakage during manufacturing, handling, and everyday use.
Moreover, Aluminum is a lightweight metal. This means that it adds strength and resilience without adding any additional weight.
Heat dissipation; aluminum can transfer heat away from vital components hence minimizing the harmful effect heat could have on the orange PCB.
What are the Advantages of FR-4 Orange PCB?
FR-4 orange PCB is made from sheets of prepreg that are made from fiber-glass mating and mounting of resin on the fiberglass.
- They are low cost hence responsible for the cheaper cost in the production of orange PCB.
- They offer electrical insulation with very high dielectric strength.
- Are moisture resistant
- Are lightweight hence making the orange PCB less bulky
- Have relative temperature resistance hence perform well in most environmental conditions.
When should you Use Rigid Orange PCB Material?
Rigid orange PCB is made of solid substrate material which effectively prevents the distortion of the circuit board.
You should use this rigid PCB in any position where the orange PCB itself needs to be set in a shape and maintained during the remaining life of the equipment.
Are there Hybrid Orange PCBs?
Yes, Hybrid orange PCBs are there in the market.
The manufacturer combines laminate materials into hybrid systems. This combines both flexible circuits and conventional orange PCBs.
This means that some parts of the board are flexible and can bend while other parts of the orange PCB are rigid.
Rigid-Flex Orange PCB
How do you Prevent Orange PCB from Overheating?
The orange PCB is formulated to withstand up to a certain amount of heat. When the temperatures rise beyond these limits, the performance of the orange PCB becomes inefficient.
To prevent overheating in your orange PCB you can consider the following;
Use of Thermal Interface Materials
They contain thermal gases that provide better thermal conductivity compared to air. You place them within parts where the air is usually located to provide a good level of heat conductivity.
The thermal interface materials work well since they are more effective than the heat they displace.
Use of Heat Pipe Integration
this is the best solution if you are creating the orange PCB to use in small electronic devices like cell phones.
The heat pipe here contains a small amount of liquid which could be ammonia, nitrogen, or water.
The fluid absorbs heat from the orange PCB and is turned into vapor. The vapor is further down the pipe and returns to fluid where it is used when required.
The orange PCB is integrated with a fan within the design.
How do you Ensure Smooth Orange PCB Assembly?
Ensure that your assembler is IPC certified and by doing so, it will ensure you get the best practice from your assembler.
Consider the total cost of your orange PCB assembly. Going for low-cost PCB assembly can be temping but also very risky since you might end up buying imitations.
You should always involve the manufacturer of your orange PCB from the very beginning. This is because they will be a very valuable resource and will offer effective suggestions on board designs.
You should double-check labels on your design to ensure consistency and also the labels make sense.
Always use all the tools you can at the beginning of your assembly for you to get the most effective results at the end.
You should prioritize your features, that is, take time to list the capabilities that you want and rank them. This will help you come up with the most desired orange PCB.
Always plan your lead time from design to assembly. Never assume the standard lead time in every design you come up with. This is because some of your orange PCB designs could be complex and will require more lead time.
Finally, you should always ensure that the manufacturer that you are using is experienced with the file formats that you will be submitting. This will ensure that no time is wasted on your project.
Which are the IPC Standards for Orange PCB?
Institute for printed circuits is a global organization responsible for setting quality standards in the manufacturing, design, and assembly of orange PCBs.
The standards of IPC are;
Acceptability of Electronic Assemblies (IPC-A-610)
It covers how electronic assemblies are to be done. Also the acceptable methods for hardware installation on the assemblies.
Requirements for Soldered Electrical and Electronic Assemblies (IPC-J-STD-001G)
This standard will give you details on how to manufacture the orange PCB and meet the IPC-A-610 standards.
Acceptability of printed boards (IPC-A-600)
It is used for incoming inspection of bare boards coming from the orange PCB fabricator.
At Venture Electronics, we help you find the best PCB for your unique applications requirements.
It doesn’t matter the type of color PCB you need.
Venture Electronics offers perfect solution in orange PCB – talk to us now.