Long Aluminum LED PCB

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Long Aluminum LED PCB

Venture is a trusted manufacturer and fabricator of long aluminum LED PCB. We have a broad range of PCB like long aluminum LED PCB. Purchasing with Venture is the only way that you will have a high-quality long aluminum LED PCB.

Venture is the most trusted and reliable fabricator of long aluminum LED PCB. We use a superior kind of materials to make sure the best quality of PCBs products. Venture is your ultimate solution when it’s all about a long aluminum LED PCB.

We are able to customize your long aluminum LED PCB desire. Venture long aluminum LED PCB comes with the best features that can bring great benefits for those who use it. Venture is an expert fabricator of any PCB and other electronic components.

Your Leading Long Aluminum LED PCB Manufacturer and Supplier in China

Venture has an extensive range of long aluminum LED PCB. Venture is a professional company that can provide your long aluminum LED PCB needs. We fabricate the finest kind of long aluminum LED PCB and other kinds of PCB products. 

Long Aluminum LED PCB

The Venture long aluminum LED PCB is a great kind of PCB that is used by superior aluminum materials. The long aluminum LED PCB has an unmatched strength that has a full capability to lessen any breakage and damages.

With Venture long aluminum LED PCB, you can absolutely save more cost. Due to its durability and flexibility, it allows you to use it for the long term of use. If you are looking for a reliable long aluminum LED PCB, Venture long aluminum LED PCB is the most preferable one.

Long Aluminum LED PCB

Venture long aluminum LED PCB has the best characteristic that makes it the most suitable for a lot of applications. Venture long aluminum LED PCB has outstanding features. The long aluminum LED PCBs are one of the most in-demand and popular products of Venture.

We Venture have a wide range of PCBs aside from long aluminum LED PCB, we can also offer the keyboard PCB, driver PCB, automotive PCB, load board PCB, headphone amp PCB and many more. You can assure that you can get the most reliable and trustworthy products from Venture.

Long Aluminum LED PCB

If you are looking for a reliable and one-stop solution for a long aluminum LED PCB for your projects, Venture is the right place for you. We have manufactured different types of long aluminum LED PCB for more than 10 years. 

Our long aluminum LED PCBs to come in a variety of sizes, designs and features which is allowing you to choose the right long aluminum LED PCB for your applications. For any long aluminum LED PCB problems, you can always rely on a Venture company.

We are looking forward and excited to work with you. You can be assured of the best services from us. We will never fail and disappoint your expectations.

You can able to send us your inquiries if you need further information!

Long Aluminum LED PCB: The Ultimate FAQ Guide

Long aluminum LED PCB plays an integral role in modern electronics designs.

A reason this guide will answer all your questions on long aluminum LED PCBs.

So, if you want to be an expert in these LED PCBs, read this guide.

What Is A Long Aluminum LED PCB?

Long aluminum LED PCBs contain aluminum material as one of the material construction.

Besides, it has LEDs soldering to the PCB and has chips that emit light when electricity flows through them.

 long alluminum LED PCB

 Long aluminum LED PCB

Also, the size of long aluminum LED PCBs can be between 650 mm and 5000 mm in length.

In Which Areas Will You Find Long Aluminum LED PCB?

Long aluminum LED PCB find their application in the following areas:

  • Lamps
  • Power supplies
  • Automobiles
  • Ceiling lamps
  • Controlling boards
  • Electronic products

Why Use Aluminum When Making Long Aluminum LED PCBs?

Aluminum material will assist in applications that contain heat dispersion and you need to have control over the temperature levels.

Besides, the aluminum in long aluminum LED PCB will transfer heat away from vital elements on the printed circuit board.

For this reason, the long aluminum LED PCB is safe from the hazards of heat damages.

Aluminum is also a highly durable material meaning it will outlast fiberglass.

Long Aluminum LED PCB Come With What Basic Structure?

These entail the following:

Copper Layer

This layer is made up of copper electrolytic foil that weighs between 1 and 10 ounces.

The developer cuts the copper substance to make a long aluminum LED PCB during production.

Its job is to understand the construction and link gadgets to make things easier to use.

Insulating Layer

This layer is suitable since it possesses thermal conduction properties.

Manufacturers estimate the thickness of this layer to be between 50µm to 200µm during the manufacturing process.

The purpose of this layer is to insulate, bond, and disperse hear from the long aluminum LED PCB when electric current flows.

Metal Substrate

The insulating layer uses aluminum as the metal core substrate.

Examples of factors worth considering when selecting suitable metal plates entail the following:

  1. Sturdiness
  2. Thermal coefficient
  3. Thermal conductivity
  4. Affordability
  5. Weight
  6. Strong point

Aluminum material meets the above requirements and you can add its effectiveness by adding iron, steel, copper, or silicon plates.

Metal Base Layer

This membrane is composed of a substrate of aluminum alloy.

It protects the aluminum substrate layer from scraping or etching and has a thickness value averaging 1 mm.

Long Aluminum LED PCBs Exist In What Variations?

The market has several variations when it comes to long aluminum LED PCBs.

These entail the following:

Single-sided Long Aluminum LED PCB

This version has one substrate and applies an electrical substance like copper to protect the substrate layer.

One side of this PCB has electrical components while the other side has the circuitry.

 single sided long aluminum LED PCB

single sided aluminum LED PCB

Besides, this is the cheapest version available in the market.

Double-sided Long Aluminum LED PCB

This type of long aluminum LED PCB has coatings of conductive substance on either sides of the layer substrate.

double sided long aluminum LED PCB

Double sided long aluminum LED PCB

They are also popular that single-sided long aluminum LED PCBs.

Multilayer Long Aluminum LED PCB

This version contains three or more layers with insulating layers between each of the layers.

Long Aluminum LED PCB That Are Rigid

This version contains layers that cannot bend or fold thereby giving them a rigid frame.

Flex Long Aluminum LED PCB

This version has substrate layers that allow bending making it suitable for odd-shaped applications.

Rigid-flex Long Aluminum LED PCB

This version contains the properties of both rigid and flexible long aluminum LED PCBs.

 rigid flex aluminum PCB

Rigid flex aluminum PCB

High-frequency Long Aluminum LED PCB

Insulating layers in this version have polyimide of polyolefin material construction.

Also, it can have fiberglass that is woven between the resin epoxy to enhance the flexibility of the PCB.

Long Aluminum LED PCB With High Thermal Conductivity

This version uses an epoxy resin material as the insulating layer, which has suitable levels of thermal conductivity.

Does A Long Aluminum LED PCB Have Benefits?

These include the following:

Environmentally Friendly

It is possible to recycle the aluminum you use when making long aluminum LED PCBs.

LightWeight

Compared to other types of metals, aluminum is lightweight.

This makes it possible to make long aluminum LED PCBs that are light and lower the size of the packages.

Heat Dissipation

Most printed circuit boards are at risk of electronic parts damaging due to high-temperature levels.

On the other hand, long aluminum LED PCBs will conduct the heat and transfer it away from the vital electronic components.

Heat Radiation

The radiation strength of long aluminum LED PCBs are reliable.

Suitable Levels Of Thermal Conductivity

Long aluminum LED PCBs have an active thermal conductivity which eases heat dispersion.

Affordable

Aluminum material is readily available meaning you can easily mine and refine it within a short time.

For this reason, when making long aluminum LED PCBs, you will spend less than when using other types of metals.

Durable

The aluminum you use in making long aluminum LED PCBs are tough.

For this reason, you will lower the likelihood of accidents and breakages occurring during fabrication or daily use.

Does A Long Aluminum LED PCB Have Any Demerits?

These include the following:

  • They might be affected by pressure and other electrical strength elements issues, for instance, vibration may cause them to tear.
  • The aluminum material in the PCB is prone to attack from halide and chloride ions which may damage the PCB.

A Long Aluminum LED PCB Contain What Aspects Of Performance?

These include:

Performance Of Thermal Expansion

Here, you have to solve issues relating to thermal dissipation, contraction, and dissipation.

This proves to be vital due to expansion in surface mount devices.

Parts of the long aluminum LED PCB needs to have enhanced durability and shelf life.

Thermal Dissipation

Besides aluminum substrates, there exist CEM3 and FR-4.

The latter versions are poor heat conductors meaning the high-temperature levels can cause electrical parts to fail.

Using aluminum substrates on the long aluminum LED PCBs limit that effect since they have suitable heat dissipation capabilities.

Dimensional Stability Performance

The aluminum substrate in the long aluminum LED PCB has higher stability than that on the insulating substrate layer.

For example, heating the PCB from 30° C to 150° C, the dimensional change of the aluminum substrate will vary between 2.5% to 3%.

Should A Long Aluminum LED PCB Comply With A Set Of Regulatory Standards?

Quality standards ensure the long aluminum LED PCBs to meet the manufacturing standards and are safe to use.

Examples of quality standards that long aluminum LED PCBs need to conform to include the following:

  • UL quality standard
  • Restriction of Hazardous Substances [RoHS]
  • SGS
  • CUL
  • ISO 90001
  • ISO 14000

How Will You Manufacture A Long Aluminum LED PCB?

Before you start manufacturing long aluminum LED PCBs, you need to understand some terminologies since they are interrelated:

Development

This is the process of relaying the circuit board to the production stage from the design stage.

It entails designing, fabricating, and testing.

Manufacturing

This is where you will make a board that you will use to make long aluminum LED PCB.

Besides, it entails fabrication and assembly.

Testing

This phase happens after you manufacture the long aluminum LED PCB.

Testing is important since you will be evaluating if the board meets the design and manufacturing specifications.

Once you detect flaws, you will modify and change them so that it performs as per the specifications.

Assembly

In this phase, you will mount all components on the long aluminum LED PCB through SMT or THT.

 SMT vs THT

SMT vs THT

Does A Long Aluminum LED PCB Have Any Mechanical Properties?

These include the following:

Bending Strength

When you submit long aluminum LED PCBs to bending forces, the bending strength its capacity to maintain its original shape.

Delamination Time

This describes the time it takes the long aluminum LED PCB to retain their bond under temperature fluctuation or moisture.

Peel Strength

This is the capacity of dielectric material and copper layers to retain their bond in varying temperatures and chemical stress.

Density

This is the dielectric material’s mass per volume.

What Surface Finishes Can You Use On A Long Aluminum LED PCB?

The surface finish you apply on long aluminum LED PCB inhibits the oxidation of copper.

This is because copper is the main material that will enhance the performance of the long aluminum LED PCB.

Also, the surface finish makes a reliable connection between the electronic parts and the long aluminum LED PCB.

Ensure the surface finish is lead-free as this complies with RoHS and WEEE directives.

Examples of PCB surface finishes include the following:

 PCB Surface Finish

PCB Surface Finish

  • White tin
  • Immersion silver
  • Nickel or gold electrolytic
  • Electroless Nickel Electroless Palladium Immersion Gold
  • Electroless Nickel Immersion Gold
  • OSP
  • Lead-Free Hot Air Solder Leveling

How Does A Long Aluminum LED PCB Function?

Electrical components within the long aluminum LED PCB assist in the functioning of the PCB.

Besides, the electrical component will connect the long aluminum LED PCB through pathways which are known as traces.

Besides, these traces enable electric current to flow via the electrical components.

Also, when the electric current passes successfully, the LEDs will emit light thus lighting the surrounding area depending on the application.

What Elements Can Make A Long Aluminum LED PCB To Operate Improperly?

Some factors that may cause the long aluminum LED PCB to fail entail the following:

  • Plating voids
  • Acid traps
  • Bad soldering
  • Slivers
  • Pads missing solder mask
  • Poorly manufactured components
  • Starved thermals
  • Inadequate space between the copper and edges

A Long Aluminum LED PCB Has What Parts?

Several parts make up a functional aluminum LED PCB.

These include the following:

  • Resistor

They make the majority of the parts on long aluminum LED PCBs.

Resistors will provide resistance and control the flow of electric current.

  • Capacitor

These parts function by quickly storing and releasing electrical charges and are second in amount to resistors.

  • Inductor

These components store electric current as magnetic energy that builds up when current flows in them.

  • Transformers

These components assist in relaying electrical charge from one part of the circuit to the next.

Transformers perform this task by increasing or lowering the amount of voltage.

  • Diodes

These parts allow current to flow in one direction thereby controlling the flow of electricity within the long aluminum LED PCB.

  • Battery

This component supplies the long aluminum LED PCB with power.

  • Integrated circuit [IC]

These components will function by rapidly containing and discharging charges.

  • Switch

This component will enable electric current to flow when opened and inhibit the flow of current when closed.

  • Transistor

This part functions by managing electric signals.

Is It Possible To Clean A Long Aluminum LED PCB?

Yes, to clean long aluminum LED PCBs, you can use one of the following:

Isopropyl Alcohol

For suitable results, use products that have an alcohol content of 90% or more.

Spread the alcohol on the long aluminum LED PCB then wipe off using a piece of lint-free material.

Since this substance can be harmful, always wear gear that will protect you from the harmful effects.

Compressed Air

Here, you will spray air through a nozzle at high-pressure levels to eliminate dirt or debris on the long aluminum LED PCB.

What Materials Can You Use To Make Long aluminum LED PCB?

Some popular materials you can use include the following:

PTFE

This material is suitable for high-speed application circuitry.

Also, it can withstand fluctuating temperatures as it has great flexibility and strength.

FR-4

This is a fiberglass material that is resistant to water and fire.

Besides, they are lightweight and have high tensile strength.

Copper

This material offers high conductivity to electricity, similar to aluminum and iron.

What Factors Determine The Cost Of Assembly Of Long Aluminum LED PCB?

Some of these factors include:

Delivery Time

When you place your order early, you may spend less than one who wants to expedite their order.

Quantity

When you purchase several items at one go, you will spend less than when buying small batches at all times.

Layer Count And Board Size

The higher the number of layers the more you will pay.

Also, large long aluminum LED PCBs cost more than their smaller counterparts.

Mounting Process

Surface-mounting takes less time and labor than thru-hole mounting this you will pay extra for laborers who conduct THT.

Does A Long Aluminum LED PCB Have Any Chemical Properties?

These entail:

Flammability Specifications

The Standard for Safety of Flammability of Plastic Materials for Parts in Devices and Appliances [UL94] qualifies the flame-resistant features of plastic material.

Besides, it indicates that materials should burn not more than 10 seconds when responding to combustion.

Moisture Absorption

This is the dielectric materials’ capacity to resist moisture.

The moisture absorption rate of long aluminum LED PCB is between 0.01% and 0.20%.

Methylene Chloride Resistance [MCR]

This is the capacity of long aluminum LED PCBs to overcome chemicals to the absorption of methylene chloride.

How Can You Package The Components Of A Long Aluminum LED PCB?

The packaging styles entail:

Single In-line Packages

The connecting pins here are in one row.

Dual in-line Packages

This style contains double rows parallel to one another with pin electrical attachments.

Surface-mount Packages

These simple to solder packaging styles include variations such as:

  1. Small grid array
  2. Small-outline package
  3. Quad flat package

Which Basic Layers Will You Find In A Long Aluminum LED PCB?

These include:

Substrate Layer

This layer gives the long aluminum LED PCB its sturdy form.

Copper Layer

This is a conductive layer that allows you to relay electric current from one area of the long aluminum LED PCB to another.

Soldermask Layer

This layer gives the long aluminum LED PCB its distinct color, and prevents copper layers from contacting other elements that may damage it.

Silkscreen Layer

This layer has information that humans can understand about the long aluminum LED PCB.

Does A Long Aluminum LED PCB Have Any Thermal Properties?

These include:

Coefficient Of Thermal Expansion

The rate at which long aluminum LED PCB expands in the presence of heat.

Temperature Of Glass Transition

At this temperature, long aluminum LED PCB substrates reversibly change from hard to soft.

Thermal Conductivity

This defines how fast heat moves via the long aluminum LED PCB materials.

Temperature Of Decomposition

At this temperature, permanent decomposition of the substrates of a the long aluminum LED PCB occur.

How Does SMT And THT Compare In Long Aluminum LED PCB?

Surface-mount technology [SMT] entails placing electronic parts directly on the surface of the long aluminum LED PCB.

Thru-hole technology [THT] involves placing component leads via pre-drilled holes on the PCB.

What Silkscreen Colors Can You Use On A Long Aluminum LED PCB?

The available colors you can use include:

  • Green
  • Red
  • Black
  • White
  • Purple
  • Yellow

Does A Long Aluminum LED PCB Have Any Electrical Properties?

The electrical properties include

Dielectric Constant

This property affects the impedance and integrity signal of long aluminum LED PCB materials.

Dissipation Factor

This is the measurement of power loss of long aluminum LED PCB materials.

Relative Permittivity

This is another word for dielectric constant.

Volume Resistivity

This is the measurement of the volume resistance of dielectric materials.

Surface Resistivity

This is the measure of the electric flow resistance of dielectric materials.

How Can You Test The Quality Of Long Aluminum LED PCB?

There are numerous ways you can use when testing the quality of long aluminum LED PCBs.

These include the following:

  • Burn-in testing
  • Flying probe test
  • X-ray inspection
  • In-circuit testing
  • Functional test
  • Automated optical inspection [AOI]

Now we would like to hear from you – in case you have any questions on long aluminum PCB, contact Venture Electronics now.

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