Inverter Control Board

  • High-quality
  • Competitive price
  • 10 years’ experience
  • Wide range of inverter circuit boards

Materials in Manufacturing Inverter Control Board

The choice of material to manufacture the inverter control board depends on the requirements.

However, the standard inverter control boards are made of copper as the basic material. The main reason for using copper is its high electrical conductivity. It also can easily transmit power and signals without interruption.

Other materials include fiberglass plastic and aluminum.

Materials-in-Manufacturing-Inverter-Control-Board
Does-an-Inverter-Control-Board-Require-Heat-Sinks

Does an Inverter Control Board Require Heat Sinks?

The requirements for heat sinks in inverter control boards depends on their specifications. Generally, inverter control boards require a large number of “heat sinks”.

It can get very hot when using high current values, Thus, different types of heatsinks can be used on the board for better operation requiring proper thermal management.

Can Inverter Control Board be Customized?

Yes, experienced PCB manufacturers like Venture can customize the inverter PCB as per your requirements.

No matter how complex your design and structure are, we can customize it easily by using the latest equipments and tools. You can also select suitable and preferred components in your custom inverter board.

Please contact us for helpful advice on your customization.

Can-Inverter-Control-Board-be-Customized

Venture Electronics is more than 10 years in manufacturing inverter control board. The venture inverter control board is manufactured based on the same control hardware and the same architecture.

If you are looking for a professional designer of the inverter control board from China, you need not look further. You have come to the right place!

To benefit from our 10 years’ experience in inverter control board manufacturing, please don’t hesitate to contact our team!

Your Leading Inverter Control Board Supplier in China

Venture has been exporting Chinese inverter control board for more than 10 years. We can accommodate a huge product range for your selection.

The venture inverter control board is fabricated around a microcontroller from the Texas Instrument TMS320 series. Our inverter control board is designed to switch inverter ON or OFF remotely.

As a professional manufacturer of the inverter control board, we can design the products with some unique features. Venture inverter control board has high integration, high reliability, low cost, and simple structure.

We have 10 years’ experience in providing inverter control board to different applications such as:

  • metallurgy
  • plastic
  • textile
  • food
  • papermaking
  • drugs manufacture
  • printing
  • construction material
  • cement
  • oil and chemical industry mining

Our inverter control board also featuring LED indicator, automatic fault monitoring, high dynamic response, and online program change function. So, they can achieve deceleration and acceleration operation which far more than the target acceleration.

Venture Electronics is capable of manufacturing a wide array of the inverter control board. In our factory, we have advanced high-precision fully automated manufacturing equipment.

Moreover, Venture has a failure analysis and established reliability test laboratory, and a comprehensive quality management system.

Venture provides a turnkey solution including PCB assembly and PCB design.

We are your reliable one-stop service provider in China from the components purchasing, PCB production, to the components assemble.

Venture inverter control board -manufacturing factory has the widest selection of inverter control board products. In fact, we are one of the biggest Chinese supplier, manufacturer, and exporter.

For more information, please don’t hesitate to contact our team now!

Inverter Control Board: The Ultimate FAQ Guide

Inverter-Control-Board-The-Ultimate-FAQ-Guide

If you’re looking for any information about inverter control board, you’ll find it right here.

Whether you want to learn about the technical specification, quality standards, manufacturing process or surface finishes, everything is right here.

Keep reading to an expert in inverter control boards.

What is an Inverter Control Board?

Inverter control boards are electronic circuitry with various components that you can use to convert direct current to alternating current.

Apart from that, it will assist you to monitor, measure, protect, detect, manage, and control the power conversion process.

Inverter control board

 Inverter control board

How many Types of Inverter Control Boards are There?

You can choose from the different types of inverter control boards that are available for different purposes.

Remember, that your choice of inverter power board will depend on the final application.

Here are the main types of inverter control boards in the market.

  • Flat Inverter Control Board
  • Breakfront Inverter Control Board
  • Console Inverter Control Board

How Does the Breakfront Inverter Control Board Compare to the Flat Inverter Control Board?

The flat inverter control board has a vertical and straight plane on the board that allows for orderly component layout.

The flat inverter control board is the simplest type of inverter control board with the simplest design.

It is easy to construct thus making it one of the cheapest types of inverter control boards in the market.

You can arrange the components of the inverter control board at your own convenience and needs.

Breakfront inverter control panel allows for more use of the front panel of the inverter control panel.

You will place at an angle where you can easily view and operate the inverter comfortably.

It is, however, costlier in comparison to the flat inverter control board.

What is a Console Inverter Control Board?

The console inverter control board is the most eye-catching and pleasing type of inverter control board.

Normally, you will have the freedom of setting the length limits that you can comfortably accommodate.

It has a length variation of between 4 and 12 feet and a flat back-up panel with large and auxiliary components.

You will, however, experience troubleshooting problems due to limitations on the area of operation.

How Much Does an Inverter Control Board Cost?

You will pay varying amounts of money for the different types of inverter control boards.

Implying that, there are quite a number of different types of inverter control boards with varying costs.

Apart from that, the higher the quality of the inverter control board, the higher the cost you will pay.

You will also pay a considerable amount of money depending on the minimum order quantity requirements.

Generally, you will pay between 0.25 – 12 US dollars for one piece of the inverter control board.

What are the Technical Specifications of the Inverter Control Board?

Whenever you go shopping for the inverter control board, there are particular technical specifications you must look at.

Here are some of the technical specifications that you must consider.

Supply Voltage

You will choose an inverter control board according to your power application requirements.

Implying that the inverter control boards have different voltage capacities for different application requirements.

Current Consumption

Here, you will look at the amount of current that the inverter can consume and concert from AC to DC.

For instance, you can choose an inverter control board with 300 mA + consumption of the power modules.

Test Voltage Circuit Processor

You should also pay close attention to the test voltage IO processor which usually matches that of your application requirements.

For instance, you can opt for an inverter control board with a test voltage IO circuit processor of 2500 V.

Inverter Control Board Processor

In this case, you will choose on the type of processor that you want on the inverter control board.

Your will determine your choice for the inverter control board by looking at the latest version in the market.

What are the Components of an Inverter Control Board?

Inverter control boards come complete with quite a number of PCB components that perform different functions.

Here are the main components of the inverter control board that you must know about.

 Inverter PCB with components

 Inverter PCB with components

Power Circuit

Your inverter control board must have a power circuit which is any component that uses electric current to operate loads.

Opening and closing the circuit will allow the electric current to flow through the inverter control panel.

Control Circuit

The control circuit is a type of circuit that controls all the power circuits on the inverter control board.

It will help you ensure proper safety for the workers as well as the machine.

Switches

Your inverter control board should also have switches that you will use to allow and block the flow of electric current.

It also works as the button that will either allow the power to flow through the machine thus powering it on or off.

Terminal Blocks

It is modular that you will use to connect one circuit of the inverter control board to another circuit.

Contactors

You will depend on the contactors to break or make power to the device under control from the inverter control board.

Basically, contactors are electrically controlled switches acting as relay circuits for devices with high current ratings.

Transformers

You will depend on the transformer to supply enough electric current between different types of circuits.

It operates on primary and secondary windings and causes power transfers without affecting the current frequency.

Protection Devices

Your inverter control panel must also have protection devices that will protect the inverter in case of high voltage.

It has different types of protection devices such as electric fuse circuits and circuit breakers that will protect the device.

Grounding Panels

Your inverter control board must also have a grounding panel that will protect against electric noise and prevent electric shocks.

Which Applications Use of the Inverter Control Board?

You will use the inverter control boards in different applications that require the transformation of AC to DC.

One of the common applications of the inverter control board is on industrial systems that use solar power.

You will use the inverter control panel to help in transforming alternating current from the sun to direct current.

Some of the Industries that use the inverter control panels are:

  • Food Industry
  • Pharmaceutical Industry
  • Power and Lighting Industry
  • Drilling and Pumping Industry
  • Telecommunication Industry
  • Surveillance Industry

Which Materials Do You Use to Make the Inverter Control Board?

You will use different types of materials when making different components of the inverter control board.

Here are the main types of materials that you will use to make the inverter control board.

· Prepreg Materials

This a glass type of material that has a resin coat and then dried to form a common and stable bond.

· Copper Foil Materials

This is the conductive material that you will find on most of the inverter control boards.

It will help in conducting electric current through the inverter control board.

· Laminate Materials

It has different sheets of prepreg which you will laminate together using pressure and heat.

It also has copper foil sheets on every side of the laminate material to help in conducting heat.

· Nomenclature Materials

This is the silkscreen or the lettering materials that you will use to label the components of the inverter control board.

· Solder Mask Material

This is a green epoxy coating responsible for covering the circuits on the external layers of the inverter control board.

· Final Finish Material

You will use different types of materials depending on the type of surface finish you want for the inverter control board.

What is an Inverter Firing Board?

 Inverter firing board

Inverter firing board

The inverter firing board is responsible for insulating output frequency pulses from the main inverter control board.

You will use the inverter firing board to prevent any voltage, surge, or current feedback to the main control board.

Apart from that, it will assist in filtering noise as well as harsh conditions from the inverter control board section.

How Do You Monitor the Inverter Control Board?

Inverter control boards come complete with monitoring sensors and indicators that allow you to monitor the inverter.

It has various components that will indicate and signal different states of the inverter control board.

You will successfully monitor the inverter control board through the following indicators.

  • INVERTER ON – indication of power flowing straight to the induction coil
  • FLASHING INDICATORS – auto start is open and the inverter is on standby
  • MF Ready – Indicates a problem with the inverter when on running mode
  • CURRENT LIMIT – indicates occurrence of impedance mismatch
  • HIGH TEMP – Indicates lack of proper cooling within the system
  • UNDER VOLTAGE TRIP – indicates drop of supply voltage to the inverter
  • SCR TRIP – Indicates a short circuit between the coil and the inverter
  • OVER VOLTAGE TRIP – indicates voltage surge and excess supply of power to the inverter

What are the Advantages of the Inverter Control Board?

There are quite a number of benefits that you can draw from the use of the inverter control board.

Here are the main advantages that should compel you to use the inverter control board.

· Increase in Reliability

Inverter control boards increase the ease of specifying and changing the functions you desire on different machines.

You can use the programmable logic controllers to accurately configure your inverter control board thus increasing efficiency.

· Better Control Techniques

You can easily implement the complex control techniques thus taking advantage of different design tools.

It provides you with a systematic approach for the operation of plant processes to the right specifications thus increasing accuracy levels.

· Durability

The inverter control boards are highly durable and will serve you for a very long time.

It has materials that can withstand extreme conditions and maintain proper operations of the systems.

· Safe and Secure

You can also use the inverter control board without worry of injury to you or even the machine.

It has multiple safety devices that assist in maintaining high safety standards of the machine.

What are the Limitations of the Inverter Control Board?

The greatest limitation that you will encounter when it comes to the inverter control board is the cost.

You will spend a lot of money especially when you use a digital inverter control board of higher quality.

Apart from that, you will also spend money in training personnel on how to operate the inverter control board.

Can You Operate the Inverter Control Panel Remotely?

Absolutely, you can easily control the inverter control board remotely from another location.

Most of the modern inverter control boards are digital in nature with remote control capabilities.

It allows you to configure, program, monitor, and control the inverter control board remotely.

What is the Working Principle of the Inverter Control Board?

Inverter control boards are responsible for the conversion of AC to DC in accordance to your application requirements.

Basically, your inverter control board will receive alternating current and then distribute it to other parts of the machine.

Before executing the distribution process, it will ensure that it converts it to the right direct current specifications.

After that, it will distribute direct current to the motors that will initiate control of the entire machine.

What are the Quality Standards for Inverter Control Board?

You must make sure that the inverter control board you purchase adheres to the quality standards of the industry.

Adherence to industrial quality standards will assist in making the device more secure and highly durable.

It will also protect you from unscrupulous dealers who might be interested in selling of counterfeit products.

Here are the main quality standards that your inverter control board must adhere to.

  • CE Quality Standards such as CEI41/S andCEI17-13
  • EN Quality Standards such as EN 60439-1
  • Current Good Manufacturing Practices (cGMP) Quality Standards
  • FCC
  • RoHS

What is a PLC Inverter Control Board?

The program logic controller inverter control board is a digital type of control system that you will have on the inverter control board.

It allows you to accurately configure, program, control and monitor all the inverter control board operations accurately.

Apart from that, you will use the PLC inverter control board to increase the efficiency of the whole system.

How do you Manufacture Inverter Control Board?

You will use a combination of different materials to make the inverter control board.

Here is a step by step process that you will follow when making the inverter control board.

1) Designing the Inverter Control Board

You will use an inverter control board designing software to design a unique type of inverter control board.

The design will act as the blueprint or the guidelines for the manufacture of the inverter control board.

After that, you will proceed to print of the design as soon as you confirm that it can work.

You will use a plotted printer to print the inverter control board design and different types of ink to show clear details.

2) Creating the Substrate

Here, you will begin the whole process of forming the inverter control board beginning with the substrate.

You will bond all the necessary materials such as prepreg and copper under different pressure and heat conditions.

Depending on the number of layers, you will complete the process after ensuring that all the layers are in place.

After that, you will proceed to print the inner layers of the inverter control boards.

You will print the design of the inner layer to a laminate which will harden as soon as you expose it to ultra-violet light.

You will expose it to ultra-violet light as soon as you complete the alignment process of the substrate.

Make sure that you wash the board with an alkaline solution to get rid of the excess photoresist.

In addition to that, you will use a chemical alkaline solution to get rid of the unwanted copper from the board.

3) Inspection for Alignment

You will have to inspect the board for proper alignment by inserting optical pins through the drilled holes.

You will employ the services of a machine to help in the inspection of the board thus ensuring no damages.

After that, you will proceed to laminate the layers and fusing them together for the board to assume the right shape.

You will use prepreg materials on the alignment basin and a substrate and copper foils over the prepreg layers.

After that, you will press the layers under intense pressure to fuse all of them together.

4)  Drilling and Plating

You will use a computer-guided drill to expose the substrate as well as the inner panels.

In case any traces of copper remain hanging, you will remove them from the board.

After that, you will proceed to plate of the board where you will employ different chemicals to clean and fuse layers.

You will also depend on the chemicals to coat the board and tin copper layers to seep into the holes.

As soon as you complete that process, you will proceed to image of the outer layer.

You will follow that process with the plating of the board before etching using chemicals to eliminate unwanted copper.

5) Solder Mask Application and Silk Screening

Here, you will clean the panel carefully before you apply the solder mask together with an epoxy.

This will make the inverter control board to assume the green color and remove the excess older mask using ultra-violet light.

You will print the critical information on the inverter control board through the silk-screening process.

After that, you will pass the board through the final coating and curing process.

Finally, you will apply the surface finish of choice before you test and proceed to mounting of components.

 How do you Mount Components on Inverter Control Board?

 Inverter control board

 Inverter control board

The last step you will perform in the manufacturing process of the inverter control board is mounting the components.

You will use a machine to help in mounting the SMT or THT components on the inverter control board.

You will employ wave soldering technique to automatically solder the THT components of the inverter control board.

It allows you to solder or mount all the components of the inverter control board at the same time.

You will place the components on the inverter control board with the legs standing in a slightly bent position.

After that you will move the board over liquid flux wave to remove any oxide from the metal surfaces.

You will move the heated board over melted solder which will solidify and stick the components to the board.

What are the Benefits of Inverter Control Board Prototyping?

You will use the inverter control board prototype to test the functionality of the inverter control board.

It will lead to the creation of multiple benefits among them being:

· Reduced Timeline

You will experience a reduction in the timeline as the prototype will help in visual assistance, complete testing and minimization of rework.

· Improves Accuracy

Having a good prototype will improve the accuracy of developing the real inverter control board.

  • Manufacturing assistance and reviews
  • Reduction in the overall cost of production by reducing wastage
  • Allow you to test different components on an individual basis

What are Inverter Control Board Design Basics?

There are 5 main design basics that you can employ when designing an inverter control board.

Here are the main basics that you have to pay close attention to.

· Produce Schematics

Here, you will have to produce the physical schematics of the design of the inverter control board.

· Analysis of Power Circuits

You will also have to look at the power circuit you intend to use keenly before you embark on the designing process.

· Using Best Control Types

You will begin with the simplest operator types and then proceed to the complex ones if the simple ones fail.

· Use Best Operator Devices

Here, you will also begin with the simplest devices before you proceed to advanced devices for advanced options.

· Use the Best Products

In this case, you will pick the best products that you can find in that particular category for the design.

What are the Surface Finishes Options for Inverter Control Board?

There are quite a number of PCB surface finishing techniques that you can use on inverter control boards.

The main types of surface finishes that you can choose from include:

Types of PCB surface finish techniques

Types of PCB surface finish

  • Hot Air Solder Level (HASL) Surface Finish
  • Lead-Free Hot Air Solder Level Surface Finish
  • Organic Solderability Preservative (OSP) Surface Finish
  • Immersion Silver Surface Finish
  • Immersion Tin Surface Finish
  • Electrolytic Wire Bondable Gold Surface Finish
  • Electroless Nickel Immersion Gold (ENIG) Surface Finish
  • Electroless Nickel Electroless Palladium Immersion Gold (ENEPIG) Surface Finish

How do you Test the Quality of Inverter Control Boards?

You should test the inverter control board before you distribute them in the market.

Your test should cover all the quality specifications of the inverter control board.

Here are some of the tests that you can perform on the inverter control board.

  • In-Circuit Testing
  • Flying Probe Testing
  • Automated Optical Inspection
  • X-Ray Inspection
  • Burn-In Testing
  • Functional Testing

At Venture Electronics, we design and fabricate a range of inverter control boards for different applications.

In case you have any questions or inquiries, contact Venture Electronics team.

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